Ultrasonic Rubber Cutting

Ultrasonic rubber cutting

The ultrasonic rubber cutting principle is to convert 50/60Hz current into 20-40kHz electrical energy through an ultrasonic generator. The converted high-frequency electrical energy is transformed again into mechanical vibrations of the same frequency through a transducer. The mechanical vibrations are then transmitted to the cutting knife through amplitude modulators that can change the amplitude. The ultrasonic rubber cutter vibrates at an amplitude of 10-70 μm along its length, repeating 40,000 times per second (40 kHz) (the vibration of the blade is microscopic and difficult to see with the naked eye). The cutting knife then transfers the received vibration energy to the workpiece’s cutting surface to be cut. In this area, the vibration energy is used to cut the rubber by activating the rubber molecular energy and opening the molecular chains.

Ultrasonic Rubber Cutting

The traditional rubber cutting technology needs to lubricate the rubber when cutting. The cutting speed is slow, the incision is significant, and a lot of dust is broken, the cutting surface is uneven, stick the knife, and so on. Many enterprises are still using the traditional manual way to cut, not only can not meet the productivity but also bring hidden trouble to the safety of life. The ultrasonic cutter uses ultrasonic energy, will be cut rubber local heat melting to achieve the purpose of cutting materials. It will be more and more widely used, and it will speed up the economy.

Technical parameters

Frequency:40 KHZ                                           Power Range:50-2000W

Maximum Running Speed:900mm/S          Positioning Accuracy:0.02mm

Control Mode:PLC+Touch screen, with manual and automatic mode, with handle control

Input Power:Single Phase 220V 50HZ 15A

Protective Device: limit protection, current overload protection, grating protection, threshold protection, abnormal shaft protection

Display: 7-inch touch human-computer interaction interface

Item Model: HC-CK4002GL2

Warranty Period:1 year

Supply Capacity

30 Sets/Year

Packaging and Transport

Packaging Details:Inner packaging:

Outer packaging:

Delivery Time: 7 days after payment

Transport Method:internationalexpress service/by air/by sea

shipping port: Shanghai or Ningbo

Ultrasonic Rubber cutting 40 kHz HC-CK4002GL Constituent Elements

Generator                                                                              Transducer

Ultrasonic Rubber Cutting Generator        transducer

Horn                                                                                                           Ultrasonic blade

Ultrasonic Rubber Cutting Horn       Ultrasonic Rubber Cutting Blade

Ultrasonic Rubber cutting 40 kHz HC-CK4002GL Advantages

Ultrasonic rubber cutter makes the ultrasonic blade cut smoothly without deformation. It brings a clean and beautiful cutting surface. No diameter, weight, or thickness limits

Ultrasonic rubber cutter reduces the chips of rubber during the cutting fouling on the ultrasonic blade. You can reduce the downtime to cleaning and increase productivity. It is easy to wash down and easy to maintain

The ultrasonic blade, called ultrasonic sonotrode or ultrasonic Horn, vibrates at high frequencies of 40 kHz. This high-frequency vibration reduces the friction resistance at the cutting surface, which can extend blade life.

The ultrasonic rubber cutter blade is made of titanium. It is a completely inert and enduring material.

Our ultrasonic rubber cutter will be easy to install in your current production system.


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